Programmable DC Motor Controller Replacement 1205M-5601 1205M-5603 48V 500A

Description

Technical Specifications
Model: 1205M-5603
Nominal Battery Voltage (Volts): 48V (default setting) or 36V
1 Minute Current Rating (amps): 500
5 Minute Current Rating (amps): 350
1 Hour Current Rating (amps): 200
Plug Braking (A2 Busbar): Yes
PWM operating frequency: 15.6 kHz
Electrical isolation to heatsink (min.): 500 VAC
KSI input current (no contactors engaged):
70 mA without programmer
130 mA with programmer
Logic input current: < 2 mA
Status LED output current (max.): < 2 mA
Ten throttle types can be used with these controllers:
Type 0: 2-wire potentiometer, 0–5kΩ
Type 1: 2-wire potentiometer, 5kΩ–0
Type 2: single-ended 0–5V input
Type 3: 2-wire potentiometer, 4.6kΩ–0
Type 4: 2-wire potentiometer, 5.5kΩ–0
Type 5: 2-wire potentiometer, 1kΩ–0
Type 6: ITS input
Type 7: single-ended 6.3–10.6 V input
Type 8: single-ended 6–12 V input
Type 9: single-ended 3-wire potentiometer, 0–5kΩ
Operating Ambient Temperature Range: -40° F to 122° F
Storage Ambient Temperature Range: -40° F to 203° F
Dimensions: 7.83 (L) x 5.74 (W) x 3.03 (H) in.
Net Weight: 5.95 lb
Package environmental rating: ISTA 2A; electronics sealed to IP54
Regulatory compliance: EN 12895 and EN 61000
By default, we will deliver the controller with default setting of 48V / 500A / 0-5kΩ
（
Throttle Type = "0"). For better applying the controller to your system, please confirm with us the battery system voltage and the throttle type (0-5kΩ, 5k-0Ω or 0 – 5V).
Product Overview
Curtis 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. They are updated versions of the popular 1205 controllers, with the added functionality of being programmable—via the 1313-4331 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.
Curtis 1205M controllers are the ideal solution for a variety of electric vehicle applications, including industrial trucks, and material handing vehicles.
By default, the J5 terminal of new 1205M controllers is not activated. The controller wiring is that same the old 1204M controllers without the J5 terminal.
If you want to activate the J5 terminal for using the Rev Input or Main Driver functions, please see page 7 and 8 of 1204M or 1205M controller manual (PDF format).
Features
High-frequency switching and ultra-low voltage drops provide high efficiency and silent operation.
Simple mounting and wiring with push-on connectors for control signals and plated solid copper buses for power connections.
Compatible with either a two-wire potentiometer or a voltage throttle.
Throttle fault protection circuitry disables controller if throttle wires become open.
High pedal disable feature prevents controller operation if key is turned on while throttle is applied.
Plug braking diode internal to controller.
Thermal protection and compensation circuit provides constant current limit over operating range and during under/over temperature cutback; no sudden loss of power under any thermal conditions.
Undervoltage cutback function protects against low battery voltage, including low voltage caused by external loads.
Easily programmable through the Curtis Model 1313-4331 Handheld Programmer or 1314 PC Programming Station.
Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.
This is a replacement controller with the same function, structure and dimensions as the original part from the OEM.
Please contact us for compatibility. Our forklift technicians can help you find the right part for your needs.
Package Contents
: (1) replacement controller. Based on order quantity and specifications.
Operations & Industry Standards
Our warehouses are put through auditing and operations assessments to ensure processes meet industry standards. Our inventory is tested and meets quality control standards to ensure there are no operating errors with use. Customers have the assurance in our staff and services that is needed for them to meet procurement and operation needs. Conforming to and exceeding industry standards allows us to consistently improve these processes and provide facility maintenance and industrial products that meet regulatory requirements. It is internally integrated in our company to offer the highest standard of unparalleled services in the industry.
Rates & Services
If you are a agent or a business, and would like information on our wholesale
rates, please call and speak a sales department operator by calling toll-free. Please have the part number and your order specifications ready before speaking with an operator.
Please see our catalog and if there is a product you need that is not in our inventory, we can set up an order with one of our manufacturers. To meet the needs of our customers we are constantly expanding our inventory and services.
Our handling, services and rates are the best in the industry. All orders are covered with a manufacturer warranty. Under warranty we will replace products with the manufacturer that do not meet our standards. There are insurance options which covers shipments while being handled by the freight carrier. Freight shipment tracking information will also be provided by an operator before the package is picked up at our warehouse.
For some orders there may be longer processing and handling times. Please contact us for rates and delivery estimates. We are here to meet your specifications and accommodate your order requirements. Contact our customer service operators today.
Shipping Services & Handling
We deliver to the United States and internationally to many other countries and territories. Shipments are handled by UPS, FedEx, DHL or the post office for smaller packages.
Shipping by ground or an economy service may take up to 1 to 5 business days for customers here in the United States. For international orders, shipping may take 6 to 14 business days by DHL, UPS or a carrier you prefer to handle the shipment. Shipping rates and delivery times do vary based on package dimensions, weight and the distance traveled by truck or plane. But we can calculate the lowest shipping rates and fastest delivery times to meet your needs.
For international shipments and freight, we do not cover any importing fees or tax tariffs added by customs during importing. If you would like a quote on shipping rates with UPS, FedEx, or DHL please contact us by email or telephone.
If there are any delivery questions or concerns while the shipment is in transit, please contact your shipping service for any information. We will also be here to help with questions about your shipment by contacting us by email or telephone.
Payment Processing
We process debit and credit card payments online or by telephone with an operator. Payments can be processed with Visa, MasterCard, Discover, American Express and many other major cards. For payments made using a bank account, the electronic check must clear with the bank before the order can be processed.
When your payment with us by telephone, online, or from our catalog has been processed, your order will be processed and scheduled for pickup from our warehouse.
Warranty & Coverage
Shipments are packaged professionally for secure handling from our warehouse to delivery. For some shipments, a signer must be present during delivery of the package or freight. Please contact our customer service by email or telephone if there is any damage to your shipment, and a claim will be filed with the carrier. For any manufacturer product defects there is a warranty for coverage. If you have any questions about shipping insurance, coverage or warranty, please contact our customer service.
For returns please contact our customer service before mailing back any packages. Returns are accepted (30) days from shipment delivery. Returned product(s) must be in original packaging, in resalable condition and without use. The customer must cover these return charges. For an estimate on these charges please contact us. Returns are subject to a 11% restocking fee and 2.9% processing fee. Please make sure all returns adheres to our policy.
If there was a product defect under the (1) year warranty or you are within the return policy, we will send you a prepaid return label to mail back the package. We can help in scheduling a pickup. Contact us for return instructions so there are no processing delays.
When the returned package arrives back to our warehouse we will contact you by email. Replacements or refunds are processed within 2 business days.
Orders outside of warranty or our return policy cannot be returned or refunded, or replaced under warranty. If the product does not have a manufacturer defect and has been damaged under your handling or has been used, this policy is voided. Orders under the (1) year warranty will be replaced for any manufacturer defects or errors.
It is not our liability for any damage caused by the carrier during delivery or handling. Insurance will cover the declared value of the shipment. Please contact us and we can help with contacting the carrier and filing a claim.
For order cancellation please contact customer service. If an order ships prior to the cancellation request, the customer is responsible for any freight charges incurred.
Business Hours
Customer service operators are available by phone during office hours.
If you call after business hours please leave a voicemail and we will contact you the following day. Customer service is also available by email and we will contact you back on the same day if it is during office hours.
Office Hours
Sunday - Saturday,
8:00 AM - 4:00 PM EST
Warehouse Hours
Monday - Friday,
8:00 AM - 6:00 PM EST
Customer Service
For customer service please email us or call us and speak to a representative (by dialing extension 0 when prompted). If operators are busy with callers or there is a long holding time, please leave a voicemail with your name and telephone number where we can contact you. We will contact you back when the lines are no longer busy or within one business day. If you have any questions about freight shipping rates or services,
please call us toll-free and speak to an operator
.
Corporate Information
We supply businesses with warehouse supply, facility maintenance and security products, lighting, electrical equipment and forklift services they need to operate. Most of our products are warehouse and facility maintenance supplies, and industrial equipment used in warehouses. If you would like information on ordering, please contact us for rates. Our staff is committed to serving your business and operating needs.